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High Voltage Immersed Electrode Steam Boiler

Electrode boilers utilize the conductive and resistive properties of water to carry electric current and generate steam. An A.C. current flows from an electrode to one phase to the ground using the water as the conductor.

These Electrode Boilers have unlimited application possibilities wherever a need for process or space heating exists.

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A partial list of possible uses includes:

  • Hospitals, schools, hotels                                                           
  • Caterings and Food processing
  • Clothing and textiles plants                                                       
  • Industrial plants
  • Plastic and Chemical Plants                                                       
  • Washing Utilities
  • Power plants ​

Electrode boilers utilize the conductive and resistive properties of water to carry electric current and generate steam. An A.C. current flows from an electrode to one phase to the ground using the water as the conductor.​

Electrical Requirement

CEJWS boilers are designed for use on 3 phases, 4 wires distribution (or 3 phases 3 wires with special grounding connection) to the circuit breaker. The boiler shell and cage must be grounded to the building steel and ground mat.

Key Advantages and Features

Using the water as the conductor

Electrode boilers utilize the conductive and resistive properties of water to carry electric current and generate steam. An A.C. current flows from an electrode to one phase to the grounded counter electrode using the water as the conductor.

100% of the electrical energy is converted into heat

In the section view of the boiler, water cooling flow is provided by the recirculation pump and is forced up through three jet guide pipes around the electrodes. Since the water is the electrical resistance, this current flow generates heat directly in the water itself. The more current (amps) that flows, the more heat (BTU) is generated, and more steam is produced. Almost 100% of the electrical energy is converted into heat.

The amount of the steam generated is compensated

The amount of the steam generated is compensated by the feedwater system which is added to the recirculation water flow to have more cooling effects on the electrodes. An electronic driving system is used to interpose a concentric insulating shield between the electrode and the neutral counter electrode. The movement of the shield increases the exposure between the electrode and counter electrode resulting in an increase of current between the two. The barrier shield can turn the boiler output down to about 10% or a 10:1 turn-down ratio. The supply power must be interrupted to turn the boiler down to below 10%.

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HIGH PERFORMANCE

Converts virtually 99.5% of the electrical energy into heat. Rapid response (full load within 30-40 minutes from cold start or within one minute from hot start).

Converts virtually 99.5% of the electrical energy into heat. Rapid response (full load within 30-40 minutes from cold start or within one minute from hot start).

ECONOMICAL INSTALLATION

Operating at distribution voltages, eliminating the need for fuel lines, storage and handling equipment, economizers, and emission control equipment, saving on capital expenditures.

Operating at distribution voltages, eliminating the need for fuel lines, storage and handling equipment, economizers, and emission control equipment, saving on capital expenditures.

MINIMAL MAINTENANCE

Long-life electrodes are cooled by water jets produced by an integrated loop pump. having a minimum number of components and electrical controls, provide maximum reliability. Without fuels, cleaning and maintenance are reduced.

Long-life electrodes are cooled by water jets produced by an integrated loop pump. having a minimum number of components and electrical controls, provide maximum reliability. Without fuels, cleaning and maintenance are reduced.

LOWER OPERATING COSTS

Easy to operate and simple to maintain. Automatic controls reduce the operating personnel requirements.

Easy to operate and simple to maintain. Automatic controls reduce the operating personnel requirements.

SOLVES ENERGY PROBLEMS

For areas affected by allocations or interruption of natural gas and costly oil, supply electrode boilers provide a dependable source of steam. Offers a clean easier-to-use alternative to fossil fuels.

For areas affected by allocations or interruption of natural gas and costly oil, supply electrode boilers provide a dependable source of steam. Offers a clean easier-to-use alternative to fossil fuels.

SAFER OPERATION

There are no flames, fumes, fuel lines, or storage tanks. No low water danger since the current cannot flow without water. Thermal shock is eliminated. Electrically safe due to grounded pressure vessel.

There are no flames, fumes, fuel lines, or storage tanks. No low water danger since the current cannot flow without water. Thermal shock is eliminated. Electrically safe due to grounded pressure vessel.

AEP Thermal’s Promise

We promise to deliver more than boiler solutions—we provide expertly engineered, custom-tailored systems that drive efficiency, reliability, and sustainability in every installation. Our commitment is to be a trusted partner, solving the most complex challenges with agility and innovation while leading the industry toward a cleaner, electric-powered future.

We ensure seamless performance, long-term value, and a greener tomorrow.